There are no pieces of technology that do not have a riddle of a few technical issues or glaring insights of design errors and software issues. A CNC machine is not an exemption. In any company using 5 Axis CNC machining, it is their backbone of operations. Hence, they cannot condole any issues that could deter performance. After all, just a single mistake could cause a huge production hedge.
So, how should you navigate around such challenges and prevent them from happening in the middle of a production process? So, we have identified a few common challenges with the 5 Axis CNC machining and solutions. These include;
The Chucks and its Fixtures
At times, it happens that the machined pieces can no longer be held strongly by the chucks. As a result, the machine may start to vibrate and shift, hence causing a lot of trouble in the production procedures. In this situation, you offer a rudimentary solution that involves an elevation approach. For example, first, you diagnose the problem, then correctly secure it.
Then check again if the grips can sustain the pieces strongly, check the position of its hydraulic pump as well as the pressure. Then go further to check other technical problems such as footswitches or lubrication. This is because loosely enthralled machine parts may cause damage and operation injuries. It is important to recheck regularly if the clutch holds materials tightly.
CNC machines handle heavy duties and so they are common causes of overheating. This is a result of a high volume of work and spending the whole day operating constantly. Therefore, always ensure that your machine operates in a tip-top shape. Your machines can heat and rise to a temperature of up to 150 degrees.
To solve the problem, make sure you clean the machine regularly and any dirt is removed. Metal shavings contribute to overheating and so create a cleaning schedule. Also, avoid running your CNC consistently at high speed and for a longer period without stops.
Lack Of Operation Manpower
Errors are a common fate when handling a 5 Axis CNC machine operation. However, there are cases that can be solved instantly through follow-up with the right measures. When acquiring a CNC machine, it is important to ensure that there is a person to operate it properly. If not, such problems as operation errors mostly occur and cause great harm to the production processes. Finding a skilled operator is the ultimate solution.
Wrong Tool Set Up
It is common for companies to miss a set-up, especially for precision machining. However, that should not be the case to ensure that the production process runs smoothly and the right cutting tools and set-ups are done. Failure to do this causes damage to products such as rough edges, cuts, wrong estimates, among others. However, at the planning stage, make sure to choose the best tools for your job and run a trial to ensure that all is okay.
In conclusion, while purchasing a CNC machine, always ask for a guidebook to see how it operates, what measures to take to protect it, and whether you have an operator on board for the same. Taking the necessary precautions at the early stages would minimize the chances of experiencing bigger challenges.